Natalia Kaźnica, Jerzy Zych, Joanna Kolczyk

Analysis of the drying process of moistened surface layers of sand moulds and cores on the example of moulding sand with water glass

Abstract

An analysis of the drying process of surface layers of sand moulds and cores (made of loose self-hardening moulding sand with hydrated sodium silicate hardened with a liquid ester hardener) which was previously subjected to the process of moisture sorption is presented in the hereby paper. After a 12-hour process of moisture sorption from the environment under conditions of high relative air humidity (over 85%) as well as temperature (28-33°C), an analysis was performed using the drying (desorption) process on the surface layers of sand moulds and cores under conditions of lower values of temperature and humidity on the example of water glass moulding sand. The investigations involved the use of the gravimetric method. Based on the obtained results, it was demonstrated that the moistened surface layers dry up with different intensities depending on the environmental conditions as well as the size of the sand grains (intergranular pores).
The knowledge of the course of both the sorption and desorption of moisture by surface layers of sand mould components is necessary to prevent the formation of casting surface defects, which periodically appear in foundries.


Keywords: sand moulds, surface layers, drying, water glass,
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