Your search for casting resulted in 132 matches...
The paper presents the results of studies on the effect of external pressure, applied on metal during squeeze casting process, on the structure of AlSi7Mg alloy. The obtained results were completed with examination...
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The article presents the results of thermogravimetric (TG) investigations of a polystyrene foundry model. The study was conducted for three polystyrenes - Owipian (Syntos Oświęcim), copolymer PS and PSX (France)....
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The article presents the ecological aspects of the lost foam technology. The results of environmental tests carried out on an experimental stand for pouring of moulds with liquid metal and knocking out of castings ...
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The paper presents a method of casting metal matrix composite materials based on light alloys reinforced with cenospheres. The cenospheres, which are product of fly ash processing by flotation, were formed into the...
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The article presents the results of laboratory tests on the binding characteristics of moulding sands with inorganic geopolymer binders and for comparison with furan resin and alkaline resin, designed for casting o...
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The Inconel 740 type nickel alloy was melted in a vacuum, medium frequency induction furnace. During melting the inert gas (argon) atmosphere was used Metal was poured into a ceramic mould based on ethyl silicate. ...
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The article presents the results of model tests and studies of the sand reclamation from waste moulding and core mixtures with an inorganic geopolymer binder, used in the trial production of pilot castings...
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The article presents the results of research on the selection of optimum technological parameters of the hot-chamber die casting machine operation to make castings in AM50 magnesium alloy, coated next with the deco...
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On the example of a street inlet casting, the metal flow in the gating system on entering the mould cavity and inside the mould was depicted. The effect of the technique by which the metal is fed into the mould cav...
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Ordered cellular constructions are an important structural element used in armaments, aerospace and automotive industry. The use of Rapid Prototyping technique and control of solidification process allow making cas...
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In the course of the executed project, a series of investigations has been made to establish what effect a refined inoculant applied on the mould surface can have on changes in the surface structure of castings mad...
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Using available thermo-physical parameters, the paper describes the simulation studies of metal flow in mould filled with an evaporative pattern. The final properties of casting made in a lost-foam process are grea...
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The article presents the most important results of the research, development and implementation studies carried out under one of the Target Projects as a result of cooperation between the CERTECH Technical and Comm...
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The role of interstitial elements, i.e. nitrogen and boron, in the process of ductile iron solidification and heat treatment of castings was discussed. Austempering of ductile iron aims at obtaining an ausferritic ...
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As expected, the increasing demand for magnesium alloy castings has already become a fact. Considering this situation, a rich program of the studies on this particular subject has been initiated and put into operat...
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The study forms a part of the program of applied industrial research executed under Target Project No. ROW-II-403/2008 at MAGNUS-NORD Sp z o.o in Toruń. Pouring and solidification of two large steel castings weigh...
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The study formed a part of industrial (applied) research executed under Target Project ROW-II-403/2008 at MAGNUS-NORD in Toruń. The aim of the study was to select the heat treatment parameters ensuring the require...
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The study presents an analysis of the possibilities to change the fabrication technology of a rocker for automotive applications, changing also the type of material used for this element. The application of high-st...
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A device for the fabrication of ingots from cast iron of globular non-dendritic structure of the primary phase was designed and made, using the principle of overflow on the Slope Cooling Plate, known as the SCP met...
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The article examines possible use of analytical and numerical models of casting defects of a void type in determination of local increase of stresses in the vicinity of casting defect. The stress level can be one o...
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The aim of this publication is to assess the effect of different types of the standard heat treatment on changes in mechanical properties at room temperature of magnesium alloy from AZ91 family referred to the same...
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The article presents the results of laboratory and industrial tests on the application of a new geopolymer Rudal A binder used in production of moulding and core sands for castings from carbon and alloyed cast stee...
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The study presents the results of structure examinations and mechanical tests carried out on coatings based on Cr3Cr2-NiCr chromium carbide, applied onto the surface of ductile iron castings. The chromiu...
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One of the main parameters that determine the correct run of pattern evaporation process is the type and volume of gas evolved from a foamed polystyrene pattern during its evaporation. The process of pattern evapor...
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The article is a compilation of the most important results obtained during execution of own research project regarding the possibility of using fly ash formed during combustion of hard coal as a base granular material ...
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Nanomaterials extend the range of their application in human activities. The past few years have faced a considerable increase of interest in various aspects of the application of nanotechnology in liquid phase met...
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In the second part of the study, describing the role of vanadium and boron microadditions in the process of structure formation in heavy-walled castings made from ADI, the results of own investigations were present...
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The article discusses the most important results of research, development and implementation works conducted under Target Projects in years 2006-2007 at the two Polish foundries, i.e. „Radom" Fittings Factory...
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Properly conducted heat treatment of cast magnesium alloys is a very important tool in increasing the mechanical properties of castings. Nevertheless, during high temperature annealing of castings made from magnesi...
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Steps have been taken to make an art casting - a medal commemorating the 65th Anniversary of the establishment of the Foundry Research Institute in Cracow, using a rapid prototyping technique. The most important technological operations from a 2D ...
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The article presents the results of investigations of a technology for fabrication of decorative and protective chromate coatings on die castings made from AZ91 (MgAl9Zn1) magnesium alloy. As a result of the investigat...
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The results of computer simulation carried out on MAGMAsoft and MAGMAiron programmes were presented for the technology of pouring and solidification of 35GSM steel castings and GJS400-15 and GJS600-3 ductile iron casti...
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The paper presents the results of laboratory and industrial tests undertaken in order to develop and implement in foundry production the high-quality bentonite made from the raw dried material and selected fractions formed in the production of hyg...
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The emission of odours associated with the activities of various industrial plants and facilities is treated as a nuisance, and not as a factor harmful to humans and the environment. The smell, even when subjectively perceived as pleasant, with a ...
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The study adresses the problem of the damping capacity of metal matrix composites based on A359 alloy reinforced with 10%, 20% and 30% SiCp, subjected to multiple remelting. The aim of the research was to prove that the recycling proces...
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Melting of cast steel based on Fe-Al system was described. Problems of technological nature related with the melting process performance, starting with computer simulation and in the casting treatment ending, were discussed. The outcome of the stu...
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Numerical analysis was carried out to establish the operating stress distribution in softsealed gate valves cast from ductile iron EN-GJS-400-15 for the gas network of PE pipes. The analysis was carried out with ANSYS software, based on data and d...
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This paper presents the results of research on an impact of external pressure applied in the squeeze casting process on the structure of PA9 alloy. Samples for the research were obtained by casting the tested PA9 alloy into a die under a varying p...
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Pouring and solidification of EN-GJS-400-15 ductile cast iron castings of soft wedge gate valves for PE pipes used in gas pipelines was simulated. The analysis was performed in Flow-3D program. On the basis of the two-dimension documentation provi...
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The article presents a method of modification of ceramic mould surface on the boundary between lost-wax model - ceramics by using a layer of nickel on a disposable model made of a specified type of polymer e.g. polymethyl methacrylate (PMMA) and t...
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The study was conducted to determine the effect of spheroidization and modification method, of the CE value, the content of magnesium and lanthanum on susceptibility to form shrinkage defects, structure and resistance properties of ductile cast ir...
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A simulation analysis was carried out on the casting and solidification of EN-GJS-400-15 spheroidal iron for production of soft-sealed wedge gates for PE pipe gas networks. The analysis was made in the Flow-3D software. Based on the engineering do...
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In the present paper research results of microstructure and selected mechanical properties of composite on EN AC-AlSi11 alloy matrix with reinforcement in the form of particle of Cr-Fe-C alloy (composite ex situ) and carbonitrides Ti, Zr, V (compo...
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The paper presents a procedure that allows a quantitative comparative assessment of the flexibility of different design solutions of guide grate cast. Guide grate is an essential component part in all types of technological equipment structures us...
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Thin-walled dome casts (hemispheres) with a wall thickness of 4.2 and 10.3 mm made of ductile iron underwent simulation tests within the frame of forecasting the tendency to create residual stresses, casting defects, the shaping of structures and ...
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The article presents results of an investigation which constitutes a section of research under the project POIG.01.01.02-00-015/09 "Advanced materials and technologies", one of the aims which is the introduction of new ecological inorganic binders...
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This article presents the latest tendencies within the scope of the application of computer simulation in the process of developing new solutions, including solutions in foundry practice. The functioning of Integrated Computational Materials Engin...
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Research was carried out on the technological properties of plaster mixtures developed at the Foundry Research Institute. Developed were mixtures of ceramic compounds in which the basic material was synthetic plaster. ...
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Research was carried out on the technological properties of plaster mixtures developed at the Foundry Research Institute. Developed were mixtures of ceramic compounds in which the basic material was synthetic plaster. ...
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The presented article is the first in the series, which presents research related to the improvement of technology for producing brake blocks for the railway industry in the Spomel foundry in Lębork.The cooperation with the Foundry Research...
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The article presents preliminary results of research on ablation casting technology. The guidelines for the design of equipment to carry out the process are described. Based on the above mentioned instructions a test stand was developed and built....
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On the basis of assumed curves of treatment the distribution of temperature fields was determined in selected model castings achieved during heat analysis, then assuming these values as boundary conditions an integrated strength analysis was carri...
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The manufacturing of cast iron castings by pressure die casting method, evaluation of castings microstructure and process analysis were the purpose of the experiments. White cast iron castings were fabricated and then these castings were annealed....
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The article discusses the research problematics of machines and equipment for casting technologies, with the consideration of the scope of research performed in Poland in the second half of the twentieth century at main domestic university facilit...
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The paper presents the possibility of obtaining highquality silumin castings with enhanced mechanical properties. It ensures the effective use of the multipoint water mist cooling system which is managed by a dedicated computer program....
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Recycling of magnesium alloys is a complex issue not only because of their high reactivity and flammability even below melting temperature, but primarily because of a lack of equipment and experience in foundries. Nonetheless the environmental fac...
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The presented article is the second in the series, which presents research related to the improvement of technology for producing brake blocks for the railway industry in the Spomel foundry in Lębork. The cooperation with the Foundry Research Ins...
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This text presents the methodology and results of testing aluminium steel casting fluidity obtained in the bar test. These results have been compared with the fluidity of chrome-nickel-copper steel casting tested under the same conditions. The cou...
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The paper presents results of wrought alloys casting trials under external pressure. Three alloys were used in the experiment - namely: 2024, 6061 and 7075. The examinations were conducted on squeeze cast parts that solidified under high pressure ...
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The aim of this paper was to assess the possibilities and benefits of using low-volume (thinned) samplers for thermal analysis of cast iron. As part of the research, a series of melts of plain cast iron and low-alloy cast iron with different struc...
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Tests were conducted to develop a new generation of functional nano-coatings used in the foundry industry. The research focused on the introduction of modern and innovative coatings based on nanoparticles of cast elements and active chemical compo...
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This paper presents the method of investigating the sol-gel transition by constant speed removal of plates, made of suitable substrate, from an aqueous colloidal binder. The thickness of the deposited colloidal binder layer depends on the particle...
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The launch of new methods in the technical metrology area is a material factor determining the quality of the products. The paper presents the methodology of analysis of metrological tests conducted with the use of computed tomography and an optic...
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Cellular structures are critical components which perform as energy absorbers in the defense, aerospace and automotive industries. Simultaneous application of topological optimisation algorithms for strength forming, solidification simulation soft...
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Results of Rctk residual strength tests are presented for samples of moulding sands prepared with a stable content of soluble sodium silicate binding agents of different WB structure indicator values, hardened in the ester pr...
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The purpose of this paper is to evaluate the internal structure of alloys similar to AlSi9Mg (EN AC-43300), made with the counter-gravity low-pressure air-melted process (CLA) and with the gravity casting process. The X-ray computed tomography (CT...
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This paper presents the results of work on the determination of actual molten metal flow in a mould during centrifugal casting in the SuperCast induction vacuum furnace manufactured by Linn HighTherm. The centrifugal casting process uses the effec...
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Among various sands with organic binders, moulding sands with furan resins belong to the group most widely applied in the manufacture of castings from ferrous alloys. This is due to a number of undisputable advantages offered by these sands, altho...
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The article presents the results of tests and studies carried out within the framework of statutory activities on various additives to moulding sands based on water-soluble inorganic binders for ablative knocking out of castings. As a result of te...
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The effect of tungsten on the solidification process, microstructure and mechanical properties of silumin 226 under the conditions close to equilibrium during pressure die casting was discussed. An increase in both mechanical and plastic propertie...
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Casting manufacture depends on many factors. Technical specifications determine the required quality, which is essential for casting acceptance or rejection. Practice shows that making castings without defects is simply not possible. However, the ...
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The article describes several variations of the semi-solid metal processing (SSM) technique rendering castings with non-dendritic structure and significantly improved mechanical properties. The metal slurry was produced using the Rapid Slurry Form...
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The aim of the study was to determine the possibilities and conditions for the use of a multi-channel digital recorder to control cast iron quality by rapid thermal analysis. A computer program cooperating with a digital recorder was developed. It...
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Computer programs are now a common tool aiding the engineer’s work on structure design. The design of foundry moulds used in the pressure die casting process, based on the casting design and effectively utilising the ability to create 3D ima...
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In the research part of this study, several types of materials were proposed, including ADI (Austempered Ductile Iron) subjected to four different types of heat treatment, using cast manganese steel and cast nickel-copper steel. The use of these m...
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An attempt was made to develop a mathematical model and apply this model in numerical analysis to the drying process of multi-layer ceramic moulds used in investment casting. The numerical analysis carried out in a FLOW-3D program was meant to ser...
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Microscopic observations and quantitative analysis of the microstructure image were used to analyze the solidification course and morphology evolution in polyphase eutectics in the AlSi casting alloys with transition metals Fe and Mn. The utility ...
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Stress measurements were taken on three castings made on the laboratory scale by different technologies from ledeburite alloy steel; the obtained results were subjected to a detailed analysis. The first casting was made by a conventional technique...
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The article presents the results of investigations of the effect of selected casting parameters on the structure of casts made under high pressure by means of the casting machine produced by BÜHLER, type H630-B, out of the AlSi9Cu3 alloy from...
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In this research paper results concerning the inoculation method based on electromagnetic stirring of hypoeutectic aluminum with silicon alloys AlSi2 and AlSi7 grade are presented. The inoculation process used a stirrer supplied by current with a ...
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The article discusses the possibilities of applying direct multiple remelting as an easy as well as substantially and economically justified method of recycling composites with an A359 alloy matrix reinforced with Al2O3 parti...
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The investigations of the CastExpert system have been conducted at the Foundry Research Institute for many years now, including the following: perfecting the internal structure of the system and diagnostic procedures, enriching the knowledge base ...
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The article discusses the thermal processes undergone by the sand mould in contact with the liquid casting alloy. Depending on the character of the atmosphere in the mould, this can be the process of combustion or pyrolysis (when there is no oxyge...
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The article presents the results of studies of hypoeutectic silumin with a molybdenum addition used for pressure casting. The studies included a thermal-derivative analysis of the crystallization process, a metallographic analysis of the microstru...
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The study was conducted for two selected 7xxx series aluminum alloys according to PN-EN 573-3:2010 - Polish version. The analysis of ingots was carried out on 7003, 7003S and 7010, 7010K alloys with a similar ratio of zirconium content. Symbols S ...
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The paper indicates the existence of many references to casting in the ancient literature. Their analysis allows one to enrich the knowledge of the beginnings and the history of the development of casting - one of the oldest technical areas of hum...
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The study presents the general data on modern cast iron with vermicular graphite, developed in Poland, which can be successfully used for casts of machine and device elements, especially those working under the conditions of thermal fatigue....
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The study characterizes the acid corrosion resistance of six iron alloys containing additions from 0.007 to 1.03 wt. % of tin. The alloys were obtained by way of remelting in a Tamman furnace made of pure iron (99.98% Fe) with additions of spectra...
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The article presents research results of the process foundry return influence in the AZ91 alloy charge on the change in the structure of castings made by the high-pressure casting method, with special consideration of the formation of non-metallic...
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The development of a new element is a very complex procedure requiring a combination of many factors related to the design and manufacture phases. The most efficient way is to use computer simulation which allows for verification of the whole desi...
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Loose rapid hardening masses with synthetic resins, customarily called cold-box technologies, have dominated the process of casting core production. A distinguishing feature of these technologies is the manner of mass preparation without the use o...
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The increasing requirements concerning the emission of hazardous substances force the casting industry to search for new, more environment-friendly solutions. Such solutions may include technologies of developing moulding and core sands with the u...
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An analysis of the drying process of surface layers of sand moulds and cores (made of loose self-hardening moulding sand with hydrated sodium silicate hardened with a liquid ester hardener) which was previously subjected to the process of moisture...
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The die casting method is based on casting into permanent metal moulds, which makes it possible to obtain a large amount of casts with practically identical shapes. Compared to the technology of sand mould casting, this method has many advantages....
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The sessile drop method was adopted to investigate the effect of multiple re-melting and casting of metal matrix composite on the structural stability of metal-ceramic slurry. Commercial aluminum matrix composite made of the A359Al alloy reinforce...
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The study analyzes the effect of Ni and Cu additions on the mechanical properties of ADI cast iron in casts with different wall thickness values. The applied experiment plan included the use of combinations of the Ni addition in the amount of 0.5%...
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The study attempts to complement the information on the effect of the density of moulding sands with inorganic binders on basic strength parameters, i.e. the tensile and bending strength of moulding sands with hydrated sodium silicate, after the p...
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The process of bonding by polymerization of methacrylamide was performed in situ on a quartz matrix at 25°C as well as in a microwave field (150°C; 800 W; 2.45 GHz). The composition of the reaction mixture, beside methylacrylamide as the m...
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The paper presents the results of the study of Al-Si alloys with a vanadium addition used in pressure casting. The hypoeutectic Al-Si alloy grade EN AC-46000 was applied as the initial alloy. The master alloy AlV10 was introduced into the initial ...
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The article presents the results of investigations into castings made of four aluminum alloys produced with the use of squeeze casting technology.The investigations used the following alloys: EN AW 7022 (AlZn5Mg3Cu) and its modification with...
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During the project a technology of making ceramic moulds using aluminosilicate microspheres was developed. According to the developed technology, ceramic samples were used to determine thermal conductivity in the temperature range of 500°C to ...
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One of the aspects of sustainable development is the reduction of the concentration of CO2 in the atmosphere. This could be achieved for example by the reduction of fuel consumption. That is why the research for the new construction and...
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The modern designing techniques and development procedures requires the use of advanced integrated methods. That kind of approach requires the involvement of series of steps which leads to the logical work stream known as Integrated Computational ...
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Two different spheroidization methods were compared in terms of the effect they may have on gas content (oxygen, nitrogen and hydrogen) in ductile iron castings and process efficiency.Two methods of cast iron treatment were investigated, i.e...
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The article discusses the results of the studies of the effect of negative pressure in the mould and the casting system on the roughness of the casts’ surfaces. Roughness tests were performed on casts made of alloy EN AB 46000...
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The aim of the study was to improve the quality of 3D prints obtained by the FDM method (Fused Deposition Modeling) from ABS (acrylonitrile-butadiene-styrene), used for casting models. The agent used for smoothing the ABS was acetone.The pro...
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The paper presents the results of studies of hypoeutectic silumin with a chromium addition used for pressure casting. A silumin with the composition similar to that of EN AC-46000 was used as the initial one. In order to introduce chromi...
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The article discusses the impact of selected operations of the casting production technological process on the workplace environment, as well as on the external environment. The casting production is associated with technological operati...
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The aim of the work was to develop and model individual elements of casting technology for the casting of a ventilated brake disc using CAD program: SolidWorks, followed by printing a core using a 3D LS ONE printer from Sand Made Lt...
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This article presents selected research methods related to protective coatings used for sand moulds and cores in the foundry industry. The research methodology has been divided into studies of the technological properties of sand moulds and cores ...
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Describes the process of casting technology design that produces an iron casting brake disc using CAD and CAE tools. For design calculations of the individual filling and ventilating systems uses the formulas commonly available in the literature f...
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The article presents a fragment of results of R&D works carried out at the Foundry Research Institute concerning the development of modern casting materials from ferrous and non-ferrous alloys to make horseshoes with increased durability. Prob...
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In the technology of ductile iron manufacture, graphite precipitates take the form of spheroids, and this shape has the least harmful effect on cast iron mechanical properties. The strength of ductile iron depends mainly on its matrix, and hence o...
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The aim of the presented study was to obtain the element of a crushing mill beater reinforced with a composite zone, working under the conditions of high abrasive wear as well as high pressures. By means of the SHSB method, a local composite zone ...
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The essence of the conversion process is the introduction of innovative in terms of materials and technology of cast parts, as components of manufactured machines and equipment in place of the traditional elements forged, welded, mechanically asse...
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As a part of the international project carried out at the Foundry Research Institute in Krakow in cooperation with Energy Industries of Ohio, anopen induction furnace melting technology and gravity casting of nickel superalloys have been developed...
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The results of testing the tendency of light metals to forming defects from the group of discontinuities - hot cracks (W-301) [1], are presented in the hereby study. These are alloys of a small or moderate tendency for hot cracking. However this t...
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Together with development of casting technology for Al-Si-Mg alloys, new groups of casting materials are undergoes its implementation into foundry practice. Al-Mg-Si casting alloys possessed several advantages such as good strength ...
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The increasing requirements of casting users regarding the dimensional accuracy and surface roughness of castings force the manufacturers, i.e. foundries, to use protective coatings on moulds and cores. Coatings are applied in ...
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In this paper an attempt was made to explain the phenomena accompanying the formation and destruction of bonded elements of moulds and cores in which a mixture of unmodified hydrated sodium silicate with a molar module of 2.9 (...
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The present study was created as a result of the execution of the project entitled "Technological conversion of nickel alloys working under extreme conditions". This project, contract No.: TANGO2/340100/NCBR/2017 of 28.04.2017 ...
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The aim of the second part of the study was to make utility castings of refractory nickel alloys, traditionally processed plastically, intended for use in extremely difficult conditions. The related technological problems and obtained ef...
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This article presents a method of melting zirconium alloy in an induction vacuum furnace using a thermally insulated graphite crucible. The design of the Supercast Titan induction centrifugal furnace allows for the quick melting of metal alloys in...
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The article presents the history and current state of the technology of external pressure casting in the case of High Pressure Die Casting (HPDC) and Squeeze Casting (SC). The similarities and differences between the two technologies and the commo...
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The paper presents laboratory test results for an assessment of the binding characteristics of two grades of calcium bentonite compounds for casting moulds. The bentonite compounds were chemically modified with sodium carbonate at several differen...
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Ductile iron castings are widely used in many industrial branches because of their mechanical properties. The production process of such a grade of cast iron requires the maintenance of the technological regime and the purity of initial charge mat...
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The designing of new light-weight alloys for continuous replacement of cast iron and steel parts is now the mainstream regarding energy saving and improvement of fuel consumption in the transportation sector. Parallel with the remarkable advances ...
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This study presents the possibility of using x-ray computed tomography (CT) for the technological quality assessment of multi-layer ceramic moulds used in the precision casting process. Testing concepts were presented with regard to the detection ...
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The paper presents an attempt to assess the mechanical properties of high-strength AlZnMgCu aluminium alloy samples cast in gypsum moulds. The first stage of the study involved the use of computer simulations to select the opti...
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The paper presents the results of works concerning the optimisation of the process of steel melting for castings of industrial fittings in an induction furnace with an acid lining. Materials containing high activity elements such as Al, Ca, Ti, Zr...
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The evolution of the integrated design of engineering processes and structures, including in particular advanced numerical modelling and computer simulations, has enabled a significant shortening of the implementation cycle of innovative material,...
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